Like a coarse power planer in a wood shop, the other type of machine uses sharpened
blades that slice thin chips from whatever is pushed into its maw. The chipper is designed
to grind woody materials like small tree limbs, prunings, and berry canes. Proper
functioning depends on having sharp blades. But edges easily become dulled and require
maintenance. Care must be taken to avoid passing soil and small stones through a chipper.
Soft, dry, brittle materials like leaves will be broken up but aren't processed as rapidly
as in a hammermill. Chippers won't handle soft wet stuff.
When driven by low horsepower electric motors, both chippers and hammermills are
light-duty machines. They may be a little shaky, standing on spindly legs or small
platforms, so materials must be fed in gently. Most electric models cost between $300 and
$400.
People with more than a postage-stamp yard who like dealing with machinery may want a
gasoline-powered shredder/chipper. These are much more substantial machines that combine
both a big hammermill shredder with a side-feeding chipper for limbs and branches.
Flailing within a hammermill or chipping limbs of two or more inches in diameter focuses a
great deal of force; between the engine noise and the deafening din as dry materials bang
around the grinding chamber, ear protection is essential. So are safety goggles and heavy
gloves. Even though the fan belt driving the spindle is shielded, I would not operate one
without wearing tight-fitting clothes. When grinding dry materials, great clouds of dust
may be given off. Some of these particles, like the dust from alfalfa or from dried-out
spoiled (moldy) hay, can severely irritate lungs, eyes, throat and nasal passages. A face
mask, or better, an army surplus gas mask with built-in goggles, may be in order. And
you'll probably want to take a shower when finished.
Fitted with the right-size screen selected from the assortment supplied at purchase,
something learned after a bit of experience, powerful hammermills are capable of
pulverizing fairly large amounts of dry material in short order. But wet stuff is much
slower to pass through and may take a much coarser screen to get out at all. Changing
materials may mean changing screens and that takes a few minutes. Dry leaves seem to flow
through as fast as they can be fed in. The side-feed auxiliary chippers incorporated into
hammermills will make short work of smaller green tree limbs; but dry, hardened wood takes
a lot longer. Feeding large hard branches too fast can tear up chipper blades and even
break the ball-bearing housings holding the spindle. Here I speak from experience.
Though advertisements for these machines make them seem effortless and fast, shredders
actually take considerable time, energy, skilled attention, constant concentration, and
experience. When grinding one must attentively match the inflow to the rate of outflow
because if the hopper is overfilled the tines become snarled and cease to work. For
example, tangling easily can occur while rapidly feeding in thin brittle flakes of dry
spoiled hay and then failing to slow down while a soft, wet flake is gradually reduced. To
clear a snarled rotor without risking continued attachment of one's own arm, the motor
must be killed before reaching into the hopper and untangling the tines. To clear badly
clogged machines it may also be necessary to first remove and then replace the discharge
screen, something that takes a few minutes.